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Product Design Consultant
Auckland, New Zealand
Mar 2021 - Jun 2021 (3 months)
Motion Design:
(machine and manufacturing automation) Providing product design and development services to develop cutting edge technology solutions for manufacturing processes. Particular focus on identification and automation of continuous plate steel laser cutting technology.
Manta 5:
Working within the R&D team, providing CAD support and development of the chassis design, buoyancy manufacture and development of the propulsion system.
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Production Design Engineering Manager
Auckland, New Zealand
Apr 2020 - Mar 2021 (11 months)
I led the rapid transformation to a BSI accredited N95/P2 face mask production facility from the ground up, as a response to the Covid-19 pandemic. Working closely alongside partners such as Motion Design Ltd to develop a world class automation driven production facility within an exceptionally short lead time. A complex company transformation requiring agile leadership and innovative solutions to execute successfully.
Experience:
Continuous production, ultrasonic welding, polymer blends, design and specification of materials (soft and hard), stamping, rotary tooling, part qualification, BSI and ISO13485 Audit, quality control plans, machine and facility design, automation design + many more.
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Senior Product Development Engineer
Auckland, New Zealand
Apr 2016 - Oct 2019 (3 years 6 months)
Managing product development of complex mechanical assemblies. A senior role, building strong commercial and personal relationships with multinational suppliers and manufacturers. Design-led User Interface development, and a leading role in developing competitive IP strategies. Effectively spearheaded innovative NPD projects around sustainability, production efficiencies, continuous improvement and lean approaches to improving product development speed.
Experience:
Plastic composites, complex moulding design, silicone design and tooling, metal pressing design and finishing, acoustic development, life cycle testing, DFMA, risk mitigation, part qualification.
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Product Design Engineer
United Kingdom
Aug 2011 - Jan 2015 (3 years 5 months)
Working within New Technology team for Dyson’s future category products. Innovation, design-led collaboration with global marketing and IP teams to create visionary pipelines for next generation Dyson products. Understanding and analysing complex technology ecosystems and developing elegant, simple solutions fit for a global market. Executed market fruition of Dyson V-Blade hand dryer and life-time filtration products within the upright vacuum cleaner category.
Experience:
Concept creation, product development, DFMA, test method creation, Siemens NX, mass production, plastic design for tooling, research, presenting to senior management, seminars & workshops for universities, innovation, patent I.P strategies + much more