ABHISHEK RANJAN, Assistant Manager at HARMAN International in delhi, India

About

Dedicated, well organized Product and Tool Design and Product & Tool Development professional with 6 years background in Telecommunication and Automotive plastic and sheet metal product design, tool design and tool development, product cosmetics & Mechanical Project. Highly skilled in injection mold design and molding tools specialization, polymers properties, tool and part cost estimation & trouble shooting.

Proficient in handling production operations for New Product Development, manufacturing tool & fixtures and accountable for timely completion of the projects.

Expertise in giving presentation to manufacturing shops / vendors, planning department for gathering the requirements of new projects, areas of criticality and taking inputs from the manufacturing shops.

Skilled in splitting the core and cavity for complex shapes.

Conversant in generating 3D parametric model from 2D drawings (Without geometry check errors and model check errors) & 2D drawings from 3D models by using Hi-end design software Unigraphics 7.5, Pro-E, and Auto cad Design.

Adroit in Reverse Engineering by using Coordinate Measuring Machine (CMM), Optical Profile Projector (OPP), Tool Makers Microscope and Laser scanner.

Successfully done independently manufacturing moulds and mould spares which is equivalent to imported.

Possess in depth knowledge about engineering plastic materials and special steel materials for mould manufacturing.

Proficient in developing entire new line of products (New Product Development), using C2C,DFR, QFD and VE Process.

Independently managed the designing of moulds (Thermoset & Thermoplastic) for any type of Plastic / Automobile components.

Possess in depth knowledge about engineering plastic materials and special steel materials for mould manufacturing.

Analyst on Plastic and composites part design, tool making, material selection, process implementation.

Experience

Assistant Manager

HARMAN International

Apr 2013 - Present (12 years)
Sr. Mechanical Design Engineer

Micromax Infomatics Ltd

Mar 2010 - Present (15 years 1 month)

Accountabilities

 product design, selection of materials and cosmetics of part and process, Sheet metal design, IMD & IML, and product cosmetics like NCVM & VM, laser etching, laser cutting, digital printing and anodizing.
 Study and Review of all specification requirements by the customer.
 Feasibility study of product design and implementation, which includes Cost, process requirements and meets cross functional team requirements.
 Product design and feasibility review of tooling in working domain.
 Preparation of Engineering Drawing, Creation of BOM and work instructions.
 Part approval, release drawings and handling documents in PDM system.
 Onsite Support during Part Production and builds support at factory and trouble shooting.
 Assisting to conduct reliability test and root cause analysis of failures.
 Think across the boundary.

Attainments
 Made concept and design for the android based tablet PC (10”) and 4” touch screen android mobile phone,
 ID, MD design of product
 ID design according to market research
 Complete Responsibility of component owned from concept design to Mass Production
 Interact with Suppliers on product development, Quality Issues, Sample Approval for mass production and documentation in to system.
 Utilise the knowledge and experience in product design which includes plastic, sheet metal, Connectors .
 Develop Prototypes, establish process of manufacturing and follow ups till get good result.
 Onsite Build Support, trouble shooting for prototype and Mass productions, Inspection Direction preparation.
 Mechanical test supports for verification like environment/climatic test, life cycle test etc. for improve mechanical design.
Mechanical Design engineer

Sony Ericsson Mobile Communications

Jan 2009 - Feb 2010 (1 year 1 month)

Since Jan’09 with Sony Ericsson Mobile Communications (Chennai), location as Mechanical Engineer in R&D

Accountabilities
 Overseeing the entire responsibility for product design of the assigned component having an end customer focus.
 Supervising all interface surrounding and interacting with the assigned components and product
 Verifying components level; specifying all components.
 Communicating all specifications with the supplier.
 Interacting with a commercial and cost impact to responsible buyer.
 Providing workable solution for all the significant problems and changes communicated by team member.
 Preparing assemblies of systems; approving all the tool design.
 Setting up the DFM process and approving the assembly line for mass production.
 Mechanical test supports for verification like environment/climatic test, life cycle test etc. for improve mechanical design.

Attainments
 Made concept and design for the T715 series mobile, which is a slider phone, Based on the outer looks given by CDC team.
 Developed 5 Plastic moulding tool for high volume production for new product
 Stack up and tolerance calculation.
 Created assembly line and inspection process which is capable of 2000 units shift.
 Developed insert moulded sheet metal design which can withstand 300N force.
 Resolved all grounding and EDS related problems.

Awards

 Awarded “Exceeding Expectation” rating for 2 consecutive years

 Recognized as one among the Most Talented Persons by Talent Management.

 Appreciated by IPR board for new 4 Ideas Invention in Mobile Phone application.

Skills

Elsewhere on the Web

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On Coroflot

@abhishekranjan02, member since 2012

Abhishek Ranjan

Visual Designer

Design Traffic Manager