• Drove business-case to product build, studied market gap, cost feasibility, project schedule and budget needed.
• Designed polycarbonate (Lexan), sheet metal (Zinc plated Carbon Steel and Nickel-plated Stainless steel). Used poka-yoke geometry 3D printing for initial production lots saved upfront investment in tool.
• Reduced risks of failure by FMEA study, validated and handled change management, productization and operations.
• Performed Thermal, structural, and seismic simulations using ANSYS before prototyping. Used FloTherm for Electronics board level dissipation and thermal management. Cabinet level analysis with 6 systems in a panel.
• Defined and tested per IEC 61010, IEC 60068-2-6, 2-75 and IEC 60529 (IP) and cosmetic specifications.
• Evaluated/ coached suppliers in preparation of Manufacturing Process Plan (MPP), FPQ, PPAP and FPIRs.
