![](https://s3images.coroflot.com/user_files/individual_files/513126_pxfzqblcyxvcbwvuwoih0iwba.jpg)
![](https://s3images.coroflot.com/user_files/individual_files/513126_yldkarxkg3hnti4tvsej5laio.jpg)
DeRoyal’s original product demanded frequent refilling with ice, through a restrictive opening. Injured patients were expected to lift and turn the unit upside-down when emptying used water. Sustainability was also an issue, with the PU insulation originally being permanently sandwiched between two blow-moulded parts.
![](https://s3images.coroflot.com/user_files/individual_files/513126_5uir2rdaf2ftyxvoddkd6tzbq.jpg)
Considering the target audience, the final design was given a more familiar form (an American ‘cooler’ or ice box). Improvements included: the largest possible opening for refilling; a water drainage spout, and removable EPS insulation. All held together with standard fasteners.
![](https://s3images.coroflot.com/user_files/individual_files/513126_56io32jz9pum6h5giolpgysyl.jpg)
Exploded view, with partial cutaways.
![](https://s3images.coroflot.com/user_files/individual_files/513126_4eqkjspitrcrh7ckh3hxinq7w.jpg)
![](https://s3images.coroflot.com/user_files/individual_files/513126_9jth6llxgokdcyn4tmucueiao.jpg)
A full detailed drawing pack was produced for this project.
![](https://s3images.coroflot.com/user_files/individual_files/513126_ihtrmkfevhjfx_iq9xqdlk6px.jpg)
Engineering details of the ‘telemetry plate’ moulding.
![](https://s3images.coroflot.com/user_files/individual_files/513126_lk4fiuadlqun0nq0t_wtl03wy.jpg)
Halfway through the pilot production.
![](https://s3images.coroflot.com/user_files/individual_files/513126_wytrqpwhitsez8e_s5k6ouifb.jpg)
Pilot production complete, ready for shipping and validation.
![](https://s3images.coroflot.com/user_files/individual_files/513126_pzpqgs0ru_ep8yobnlmpyk2fz.jpg)
Product sales page. The client was responsible for decals and branding.
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