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The process flow used to create problem boundaries (being sure to avoid scope creep), ensure a well-engineered solution, and maintain schedule while building the prototype.
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Showing the first two-phase test run in the system. This shows vegetable oil dispersed within water. The two phases are mixed in the chamber on the right (where ion exchange would occur), and then separate within the middle chamber. This test was successful in verifying an ideal agitator speed and proper mixer-settler design.
![](https://s3images.coroflot.com/user_files/individual_files/784965_dtq65a2ffi427vipbcuznhdkh.jpg)
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Showing a design of the agitator mounts. The system had a total of 10 agitator units which consisted of 5V motors driving custom mixers.
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The first completed mixer-settler box. These units are made entirely of PVC, glued with chemically resistant PVC cement, and feature a clear PVC face for observing fluid dynamics.
![](https://s3images.coroflot.com/user_files/individual_files/784965_r2ze6bbv0zuvxnvpcvrhqekhr.jpg)
Precision was important for consistency throughout the 10 units required for the design. Various jigs were used to locate the baffles and weirs to hold design tolerances.
![](https://s3images.coroflot.com/user_files/individual_files/784965_mfgkxzrxcjzvdsqf4lqtzd_7o.jpg)
Each box was manufactured by hand. In doing so, we obtained a perspective on potential manufacturing costs.
![](https://s3images.coroflot.com/user_files/individual_files/784965_5o2molqqjsvjoynwo3fr7hwwf.jpg)
Experimental set up to test the mixing and settling capabilities of one unit.
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