




Helmet and Gloves painted.
Visor tinted.

Hand-plates made from layered sheets of polystyrene, attached to gloves with Velcro.

Helmet primed for painting.

Test fit of visor in helmet and helmet on head.

Card-stock helmet after layers of rip stop nylon and nylon casting resin are applied.
Fun Fact: Rip-Stop Nylon and Nylon Resin composite is cheaper and less toxic than Fiber-glassing, while providing similar strength.

Card-stock stiffened using spray-enamel.

Vacuformed visor from clear PETG plastic.

Visor mold cast in urethane resin and primed.

Paper model of helmet, ready to be filled with resin to create visor mold.
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